AeroWorks Extra 260 User Manual

Browse online or download User Manual for Toys & accessories AeroWorks Extra 260. 20CC _INSTALATION

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60-90 EXTRA 260/300 DLE 20 INSTALLATION GUIDE
This engine installation addendum will outline the
installation of the new DLE 20cc in the 60-90 Extra
260 and Extra 300. The Extra 300 is shown however
the Extra 260 installation will be very similar.
Gather the conversion kit items as shown
below:
1 - 2-56 throttle servo pushrod with metal clevis
2 - 2-56 choke pushrods with pre-bent Z bends
1 - 2-56 Metal clevis
1 - Nylon pushrod keeper
1 - Bell crank assembly
4 - 8-32 Mounting bolts
4 - 8-32 Flat washers
4 - 8-32 Lock nuts
2 - Pieces of hard wood tri-stock
1 - Engine mounting template
1 - Throttle servo mounting plate
1. Use one 6-32 bolt threaded into the preinstalled
blind nuts and a hammer to lightly tap the blind
nuts loose. It is important to work slowly and not
to damage the firewall during this step.
2. Place the engine mounting template on top of the
motor box. Line up the center thrust line and
mark the cut location shown below. This area
will be cut out as shown in step #6.
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Summary of Contents

Page 1

1 60-90 EXTRA 260/300 DLE 20 INSTALLATION GUIDE This engine installation addendum will outline the installation of the new DLE 20cc in the 60-9

Page 2

10 3. Use a 1/4” bit to drill the ignition module mounting holes. 4. Thread nylon tie through mounting holes. 5. Mount the engine ignit

Page 3 - Glue tri-stock to

11 8. Mount ignition regulator as desired. Secure all connectors with tape, safety clip or similar. Fuel Tank Installation 1. Gather the fuel

Page 4

12 4. Detailed view of fuel tank stopper shown below. The Fuel “T” goes in line with the fuel line go-ing to the carburetor. The over fill line wil

Page 5

13 9. Install fuel dot using the same method as described in the manual. 10. Using a rubber grommet allow the vent line to pass throu

Page 6 - Choke Bell Crank Assembly

2 3. Align mounting template with laser etched thrust lines on firewall and tape in place. 4. Use an electric drill to drill the four new motor m

Page 7 - Mark Pushrod Location

3 8. Mix 5 minute epoxy in a small mixing cup and spread an even amount over two sides of the tri-stock as shown below. 9. Glue the tri-stock to

Page 8 - Throttle Servo Installation

4 12. Attach the extension arm to the carb as shown below. Use blue loctite on the mounting screws to ensure they do not come loose from vibration.

Page 9 - Ignition Installation

5 18. Attach the short choke pushrod to the choke arm using the “Z” bend end of the pushrod as shown below. 19. Attach the throttle pushrod

Page 10

6 Choke Bell Crank Assembly 1. Gather the choke bell crank assembly parts as shown below. It is important to assemble the bell crank as shown.

Page 11 - Vent Line

7 Manual Choke Installation 1. Locate the choke bell crank that was assembled in the previous steps. Install bell crank assembly onto fuselage fl

Page 12

8 5. Reinstall the short pushrod attached to the carb to the bell crank and place the bell crank mount-ing block in the fuse. Using a pencil, mark

Page 13

9 2. Place the throttle servo mounting plate in the fuse as shown. It should be located on the left side of the fuse with the servo opening near th

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